The Cyclone dust collectors system is an effective dust extraction solution today. Application for many different manufacturing industries, industrial parks, or factories. So, learn about the Cyclone vacuum system at System Fan below.
What is Cyclone Collectors System?
Cyclone dust extraction system or called Cyclone dust separator. The system is used to separate heavier dust particles from the air stream. So that after leaving the system, the air stream becomes clean, collecting dust for treatment. Usually used for dust filtration and treatment of dust particles larger than 5 micrometers.
System Fan is a supplier of Cyclone dust collector systems and dust collection solutions for different industries. Below is information about the Cyclone dust collection system at System Fan.
Structure of the Cyclone vacuum system at System Fan
Each system will have different sizes and materials. Depending on the size, characteristics of dust, and the nature of the factory design an effective Cyclone dust collection system. However, usually, there will be the following basic structures.
Air door
The air inlet is in the direction tangential to the cylinder of the system. The air inlet is a duct and is fixed. The placement according to the tangent angle will be calculated appropriately to create the cyclone inside the cylinder body to achieve the best results.
Standing pillar body
The cyclone cylinder body separates the dust from the air stream by centrifugal force through the forming cyclones. The cylinder body is usually made of materials with high wear resistance. Thanks to the action of centrifugal force, the dust is hit against the wall of the cylinder body, loses kinetic energy, and falls below.
Hopper
Use a funnel to collect dust as it loses kinetic energy and falls downward. Collecting dust and collecting dust exhaust pipes is the job of the hopper.
Dust exhaust pipe
Dust falls into the hopper through the dust discharge pipe, out through the dust discharge valve.
Dust release valve
When the filtered dust separates and goes down through the hopper and dust exhaust pipe. Then, discharge the dust to the outside through the dust discharge valve.
Centrifugal exhaust fan
A centrifugal fan is an industrial fan with strong suction. They are responsible for creating suction and collecting dust from the environment through the pipeline into the system. So, the fan will need to carefully calculate the flow, and pressure .. to bring the highest dust extraction efficiency.
Clean exhaust pipe
The exhaust pipe is where clean air goes out.
Working principle of the system
When the system is in operation, the industrial centrifugal fan creates powerful suction to suck the airflow in the space. Through the air inlets, the airflow is drawn inside the duct. Gradually enter into the processing system. Airflow containing dust and dirt enters in a direction tangential to the cylinder. Thanks to the centrifugal force, the vortex motion is created. When the gas stream meets the hopper, they are pushed back up, continuing to move in a vortex inside the cylinder. The dust particles hit the wall of the tube, losing kinetic energy and inertia. Dust particles fall to the bottom. The air stream continues to move and gradually separates the dust from the air stream.
Through there, The clean air flows through the clean air outlet pipe to escape. The bottom of the system will collect dirt after filtering. When the dust collector is full, use the dust release valve to discharge the dust. Dust reuse after collection for certain types of dust.
The Cyclone dust filter method is suitable for handling dust larger than 5 micrometers. If the workshop has smaller dust particles, it is necessary to install an additional cloth dust filter bag to thoroughly filter the remaining dust after the airflow from the Cyclone.
Application of Cyclone dust collectors system
With the principle of easy separation of dust from the air stream. Many industries use cyclone dust extraction systems.
Eg:
👉 Vacuum cleaner for paper factory
👉 Dust collection for cement plant
👉 Wood manufacturing and manufacturing workshops
👉 Metallurgical plant
👉 Coke factory
👉 Fertilizer factories
👉 Food processing industry for livestock and poultry
👉 Mining
👉 …
Advantages of the Cyclone dust collectors system at System Fan
System Fan is a unit that manufactures industrial fans and provides exhaust gas treatment systems and industrial dust treatment systems. System Fan provides a Cyclone dust collector system with the following outstanding advantages:
👉 Thoroughly collect large dust particles, efficiency reaches 90-95%
👉 Simple design, convenient to install
👉 Capable of operating for high-temperature gas flow
👉 Solid structure, and durable materials bring long life to the system
👉 Cyclone has a large filter area
👉 Low investment cost, low price
Depending on the size and frequency of dust, System Fan will calculate and come up with the most optimal solution for customers. Therefore, if you need to install a Cyclone dust collectors system. Contact us for the most specific advice and quote.
SYSTEM FAN GROUP
The Cyclone dust collector system is specifically designed according to the scale and characteristics of each project. Contact System Fan for specific advice and quotes.
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